Diesel Generator – 250 kVA

Prime Rating Range

 

KDG0250P1

50Hz

kVA

250

The Kohler Advantage

  • One-stop solution for the generating system and accessories
  • Manufactured in India with global expertise
  • Compact design with ease of maintenance
  • Best in class block loading capacity
  • Flexible & creative customized solutions to meet customer needs
  • Fast response time
  • Two-years or 5000 hours as per standard warranty terms from date of initial startup

Special Features

  • Full authority electronic engine with superior energy efficiency and fuel economy
  • Integral vibration isolation eliminates the need for under-unit vibration spring isolators
  • Advanced Digital Controller (ADC) with 3 auto crank cycles
  • Alternator features:
    • Alternator meets Indian and relevant section of other international standards
    • Self-ventilated and dripproof of IP23 construction
    • Superior voltage waveform by 2/3 pitch wound stator
    • Sustained short circuit current of up to 300% of the rated current for up to 3 seconds

Standard Features

  • Engine coupled, skid mounted alternator
  • Single – bearing alternator with insulation Class H
  • Unit mounted radiator with 50°C ambient temperature
  • Base frame mounted fuel tank with minimum 8 hrs running capacity
  • Dry type air filter with restriction indicator
  • DG circuit breaker
  • Electric start with battery
  • Fuel water separator
  • Conveniently located fuel level indicator
  • Exhaust tail pipe as standard scope of supply
  • Weather proof enclosure to withstand harsh climate
  • All routine service points on one side of canopy
  • Four point bottom lifting

Conformance Standards

  • ISO 3046 • BS 5514 • ISO 8528
  • IS 4722 • IEC 34 • BS 5000 (Part 99)
  • IS: 13364 (Part 1&2)

Generator Set Ratings

Genset

Engine

Alternator

Voltage

Phase

Hz

Prime Rating

Amps

kWe

kVA

KDG0250P1

mPower 63105G

G1R315SE

415

3

50

200

250

347.8

 

PRIME POWER RATINGS: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1 and BS 5514. For limited running time and base load ratings, consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.

 

Engine Specifications

Specifications

250 kVA

Engine : model, type

mPower 63105 G

No. of cylinders

6

Cylinder arrangement

Inline

Displacement, L (cu. in.)

9.357 (571)

Bore and stroke, mm (in.)

116.6 x 146.1 (4.59 x 5.75)

Compression ratio

17.2:1

Governor type

Electronic

Governor Class

Class A0

Frequency regulation, steady state

ISO 8528 G3

Air cleaner type, Qty

Dry, 1

Unit-mounted radiator ambient temperature °C (°F)

50 (122)

Max. power kWm (BHP) @ rated speed (rpm)

228 (310) @ 1500

Diesel Fuel Consumption

100% Load (Lph)

54.1

75% Load (Lph)

41.2

Lube Oil Consumption

100% load (Lph)

0.1% of SFC

Fuel System

Fuel prime pump

Bosch mechanical

Fuel filter : Type, Qty

Spin-on type with synthetic element, 1

Recommended fuel

HSD-ASTM D2

Fuel tank capacity, L

450

Fuel filter change period

Initial – 100 hrs / 3 months, Subsequent 500 hrs / 12 months, whichever is earlier

Lubrication System

System type

Forced Lubrication

Lube oil type

Kohler Oil

Oil pan capacity with filter, L

35

Oil filter: Quantity, Type

1, Spin on cartridge with paper element

Oil and oil filter change period

Initial – 100 hrs / 3 months, Subsequent 500 hrs / 12 months, whichever is earlier

Exhaust System

Maximum allowable back pressure, KPa (in.Hg)

11 (3.25)

Exhaust outlet size at engine hookup (inside diameter) , mm (in)

85.7 (3.37)

Silencer Type, Quantity

Residential, 1 No.

Exhaust temperature at rated kW, dry exhaust, °C (°F)

473 (883) – Stack temperature

Cooling System

Ambient temperature, °C (°F)

50 (122)

Coolant capacity including engine, L (gal)

54 (14.26)

Water pump type

Centrifugal

Fan diameter, including blades, mm (in.)

914.4 (36)

Engine Electrical System

Starter Motor rated voltage VDC

24 V

Battery charging alternator

24 V, 80 Amp

Ground (negative/positive)

Negative

Battery type-

 

Amp/hour Quantity

Flooded type, Maintenance free 90

2

Battery voltage, VDC

24

 

Alternator Specifications

Specifications

250 kVA

Type

4 Pole

Exciter type

Brushless

Voltage regulator

AVR-UVR-7

Insulation

–  Material

– Temperature rise, Prime

 

Class H 125°C

Bearing: Quantity, Type

1, Sealed

Coupling

Flexible disk

Voltage regulation

+/-1%

Excitation

Self excitation

Frequency, Fixed, Hz

50

Short circuit ratio

0.400

Full load current – 3 Phase

347.8

Prime at 125° C, kVA

250

Advanced Digital Controller (ADC3003)

Standard Features

  • Master switch: Control On/Off
  • Event Log
  • Remote two-wire start/stop capability
  • One-source responsibility for generating system & accessories
  • Automatic start with programmed cranking cycle
  • Field software upgrade possibility
  • Operating temperature: -20°C to 70°C (-4°F to 158°F)
  • Storage temperature: -60°C to 70°C (-76°F to 158°F)
  • Humidity: 0-95% condensing
  • Control Panel
    • Alternator to control panel connection with copper cable only
    • MCCB/MCB details : with short circuit and overload protection
    • Inbuilt AMF controller
  • Optional Features
    Output Aluminium cable size : (Sq.mm x run) : 3 Phase :
  • Microprocessor based AMF control panel ú Synchronizing controller
  • GPRS based generator monitoring system

 

Controller Information

LCD Display

LCD Display Faults

Display Warnings

Optional Accessories

Power Requirements

Runtime hours

High engine temperature

Low battery voltage

Battery charger 24 V

8 V to 35 V continuous

Engine speed

Low oil pressure

High battery voltage

Mains sensing relay inbuilt

85 mA @ 12 VDC

Power factor KVAr

Overspeed / Underspeed

Low fuel level

Earth leakage protection

96 mA @ 24 VDC

Current

Over and under voltage

Maintenance Alarm (water in fuel)

VAF meter (Multifunction)

 

Voltage

Over and under frequency

 

kW-hr display

 

Frequency

E-stop

 

 

 

Engine temperature

Auxiliary fault

 

 

 

Engine oil pressure

Low fuel level

 

 

 

Battery voltage

Over load current

 

 

 

Kilowatt & kVA

Phase reversal

 

 

 

Fuel level (digital I/P)

 

 

 

 

 

Regulatory Compliance

Specifications

250 kVA

As per ISO 8178-5 mode cycle (Engine emission)

CPCB-II compliant

Noise level measured at 1 meter distance

< 75 dB (A)

Dimensions and weight

Specifications

250 kVA

Overall Size, L x W x H (mm)

4500 X 1650 X 2000

Overall Size with silencer, L x W x HT (mm)

4500 X 1650 X 2739

Dry, max (kg)

3117


NOTE : Drawing provided is for reference only and should not be used for planning installation. Please contact the Company for latest updated details.

All the data is as per respective manufacturers’ specification.

Please refer O & M manual for maintenance and preservation guidelines.

KOHLER reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.